Overview
Process Manager Jobs in Johannesburg, South Africa at STELO Group
Job Title:Process Manager Lithium Mining Process Plant (Commissioning and Operations)
Location:Mali
Job Type:Contract, On-site on rotation basis, 6 weeks on, 3 weeks off
Reports To:Operations Executive / Plant General Manager
Job Overview:
We are seeking a skilled Process Manager to oversee the commissioning, operational readiness, and full-scale operations of a lithium processing plant in Mali. The successful candidate will play a pivotal role in establishing and optimizing the lithium extraction, beneficiation, and refining processes while ensuring high safety standards,regulatory compliance, andsustainable practices. This role is critical in driving the plant to operational efficiency and profitability from its initial stages through to full production.
Candidates should have a solid background in mineral processing, experience in plant commissioning, and ahands-onapproach to leading a team in adynamicmining environment.
Key Responsibilities:
Plant Commissioning and Start-Up
Lead the commissioning phase, coordinating with engineering teams, vendors, and contractors to ensure equipment is installed, calibrated, and functional according to specifications.
Develop and oversee commissioning checklists, test plans, and start-up procedures to validate equipment performance and process parameters.
Conduct system tests, troubleshoot start-up issues, and implement adjustments to bring the plant to an operational state.
Oversee training programs to ensure plant personnel are well-prepared and knowledgeable about start-up protocols and safety procedures.
Operational Readiness
Develop and implement operational readiness plans, ensuring all processes, resources, and systems are in place for seamless transition to operational production.
Coordinate with procurement, maintenance, and safety teams to establish protocols, inventory, and support systems necessary for smooth, continuous operations.
Design and implement standard operating procedures (SOPs), maintenance schedules, and performance metrics to ensure safe, efficient plant operations from day one.
Oversee daily operations to ensure production goals are met, managing process control andoptimizationto maximize lithium yield and product quality.
Monitor and analyze key performance indicators (KPIs) to identify areas for improvement and initiate corrective actions as needed.
Lead the processing team, providing guidance, training, and mentorship to process engineers, operators, and support staff.
Safety and Environmental Compliance
Establish and enforcesafety protocolsand procedures in compliance with local regulations and company policies, conducting regular safety audits and risk assessments.
Ensure environmental controls are in place to minimize impact, manage waste, and meet environmental standards.
Promote a strong safety culture, proactively identifying and mitigating potential hazards.
Requirements:
Education:
Bachelors degree in Chemical Engineering, Metallurgical Engineering, Mineral Processing, or a related field. A Masters degree is a plus.
Experience:
Minimum of 10 years of experience in mineral processing, with at least 3 years in a managerial role overseeing plant commissioning, start-up, or operational management, ideally within lithium or battery metals processing.
Technical
Skills:
Strong expertise in process control, plant commissioning, and operations management.
Proficiency in process engineering software, as well as data analysis too…
Title: Process Manager
Company: STELO Group
Location: Johannesburg, South Africa
Category: Engineering, Management